This topic describes the MDC production data collection, analysis and management system：
MDC production data Acquisition and analysis management system uses a set of software and hardware solutions for real-time acquisition and reporting and diagramming of detailed manufacturing data and processes in the workshop.
The system solution obtains real-time data of production site (including equipment, personnel and production tasks, etc.) through a variety of flexible methods, and stores it in MySQL, SQLSerrver and Oracle databases, and is based on the advanced management concept of Lean Manufacturing at home and abroad. Combined with the system's own dozens of special calculation, analysis and statistical methods, to report and chart directly reflect the current or a certain period of the past production status, help the production department of enterprises through feedback information to make scientific and effective decisions.
The hardware and software system of SFC underlying data management support platform is essential in the design of manufacturing information workshop management scheme. For enterprises that already have ERP, MRP ⅱ, MES and other upper management systems and need to know detailed workshop production data in real time, using our reliable and leading core technology is the best choice。
The MDC production data Acquisition and analysis management system helps decision makers in production and equipment management departments answer many of the most challenging manufacturing questions and improve and optimize the manufacturing process. Questions such as：
Ø What work is being done or what parts are being produced in the current production？
Ø How many parts have been scrapped during production？
Ø Who produces the parts? What class？
Ø What is the production time of the parts？
Ø Which machine is the part currently being manufactured on? Is the equipment in process, out of order or idle?
Ø What was the cause of the stoppage of production?
Ø What are the reasons for the decline in output?
Ø What is the cost of downtime?
Ø Production performance analysis。
The answers to all these questions can be displayed on any computer and can be derived to any level of management in the enterprise. For example, a production supervisor in the head office in Shanghai can immediately see the production status of each equipment in the Suzhou branch, including the status, which parts are being processed and assembled, which personnel are operating, which work order is being completed and customer information, etc. These data or recent results can be compared to the performance of the original work. Real-time information feedback of production is one of the symbols of globalization of enterprises. Real-time production details of the information, help enterprise management, rapid decision-making and improve production efficiency。
MDC Production data collection, analysis and management system Functions：
1. Powerful production data acquisition, the collection means used in the system are：
l Various intelligent trigger terminals
l Special industrial automation data acquisition instrument
l Various sensors
l Touch or non-touch PC terminal
l Industrial computer interface at the device end
l OPC server
l Various types of PLC
l Real-time data entry in the system
2. Production information reports and charts：
The MDC production data collection and analysis management system provides dozens of standard reports and charts. Each report and chart has filtering capabilities to get the details you need. For example, manufacturing status reports can be filtered to provide detailed and accurate big data on production departments, locations, workgroups, and machines. In addition, all charts have a number of customization options for modifying the chart display. All reports can be exported to Microsoft Excel, images, PDF and other formats for further analysis and processing。
Without leaving the desk, the manager can view the production status of the vehicle frame. The system can analyze the status of the entire department equipment, or the specified equipment, and show which equipment is currently in idle, debugging, processing or shutdown. In addition, it can also display the current processing tasks and operator information of each equipment.
3. OEE analysis and calculation:
The MDC production data collection and analysis management system provides enterprises with the standard OEE data analysis function. It is guided by lean manufacturing concepts, and through analysis it tells you exactly how efficient your equipment is, how much is being lost at what point in production, and what improvements you can make. Therefore, enterprises can easily find bottlenecks affecting production efficiency, and improve and track them, so as to improve production efficiency and avoid unnecessary costs.
4. Data integration, interface channel:
The MDC production data collection and analysis management system provides a unique software data collection interface channel to directly store the obtained data to three open relational databases: MySQL, SQL Server, or Oracle. At the same time, it provides a full-featured universal database application development interface to realize simple and rapid integration with the third-party information system and help enterprises get rid of the management mode of information island as soon as possible.
MDC Production data collection and analysis management system for enterprises：
ü This helps enterprise managers learn about device history, real-time status, and production task and personnel information corresponding to the status；
ü Help enterprise managers to analyze OEE global equipment efficiency, master and effectively manage equipment production efficiency, and easily find bottlenecks affecting production efficiency；
ü Help understand equipment utilization status to improve and develop solutions to improve utilization；
ü Help enterprise managers to understand the cause of plant downtime and reduce the downtime through effective management；
ü Help enterprises to understand the use of process, parts, work order and other processing task information in equipment；
ü Help enterprises understand the causes and time consuming of production process stagnation, and link with cost；
ü Help enterprises to understand the production trend of parts, and perform performance ranking and data analysis on equipment, personnel and teams；
ü Help enterprises achieve lean management goals。
System Application Scenarios：
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