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TPM maintenance and management solutions

TPM total maintenance management system introduction: TPM management, that is, "total production and maintenance", originated in Japan in the 1970s, is a production and maintenance mode of full participation, its main point is in "production and maintenance" and "total participation". Optimize equipment performance by establishing a system wide employee participation in production and maintenance activities. TPM provides the following functions: 1. Device asset management: Records and manages every piece of data related to your enterprise devices, including device technical parameters, such as device ledger, device manufacturer, device model, device serial number, and bill of Materials

This topic describes TPM maintenance management system:

TPM management, that is, "all staff production and maintenance", originated in Japan in the 1970s, is a kind of production and maintenance mode with all staff participation. Its main point is on "production and maintenance" and "all staff participation". Optimize equipment performance by establishing a system wide employee participation in production and maintenance activities。


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TPM provides the following functions:

1.   Equipment Asset Management:Record and manage every piece of data related to your enterprise equipment, including equipment technical parameters (equipment ledger, equipment manufacturer, equipment model, equipment serial number, bill of Materials, etc.) and operation data (service start time, supplier contracts, etc.). In addition, you can also add electronic documents (such as equipment drawings, installation instructions, equipment related pictures) to any equipment of your enterprise, which means that you can always find documents and maintenance data related to your equipment assets throughout their life cycle;

2.  Preventive maintenance program:Given the importance of preventive maintenance to any organization, a maintenance management plan is also a core part of the system. You can create inspection plans, periodic maintenance plans, and annual overhaul plans for any group of devices in your enterprise. In addition, you can define any resources, spare parts, precautions, and documentation that you need in your plan to ensure that maintenance activities are carried out smoothly;

3.   Equipment status monitoring and troubleshooting:Through data collection, users can monitor the running status of each device in real time. Once a fault occurs, the system will automatically trigger the alarm or the front-line staff will manually trigger the alarm. The management staff will get the alarm information in the first time and allocate resources for quick response and tracking;

4.   Data acquisition and OEE analysis:Data acquisition unit, switch power supply signal automatic acquisition device, main motor running signal, motor temperature, current, rotate speed, vibration parameters such as signal data is passed to the data server, the scene of the production status signals synchronous with the "andon" button to switch to the database server, and then the data integration and analysis system, automatic computing statistics equipment OEE data;

5.   Spare parts inventory management:Spare parts management is a very key link in the maintenance system. How to accurately retrieve and automatically associate spare parts consumption with equipment, form a two-way association between assets and spare parts, and support cross-query, safety inventory warning and spare parts shortage statistics is an invisible enterprise asset in production and maintenance management。

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TPM maintenance and management system process:


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TPM full maintenance management system kanban:

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TPM maintenance management case sharing:

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